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Steel Design Test 3
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Steel Design Test 3
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  • Question 1/10
    1 / -0

    If the cost of purlins/unit area is p and the cost of roof covering/unit area is r, then cost of trusses/unit area for an economical spacing of the roof trusses will be

    Solutions

    Concept:

    For economical spacing of truss,

    The cost of truss should be equal to twice the cost of purlins plus the cost of roof covering.

    t = 2p + r

    where t= cost of truss, p= cost of purlin, r = cost of the roof.

    However, the above expression is used to check the spacing of the roof truss. It can not be used to design the spacing as spacing does not occur in the equation. As a guide, the spacing of roof truss can be kept 1/4 of the span up to 15m and 1/5 of span for 15-30 m span of roof trusses.

  • Question 2/10
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    A welded plate girder of span 25 m is laterally restrained throughout its length. It has to carry- a load of 80 kN/m over the whole span besides its weight. If K = 200 and fy = 250 MPa, the thickness of web will be nearly
    Solutions

    Concept:

    Economical depth of a plate girder is given by,

     \(d = {\left( {\frac{{Mk}}{{{f_y}}}} \right)^{1/3}}\)

    \(k = \frac{d}{{{t_w}}} = \frac{{depth}}{{thickness\;of\;web}}\)

    Where, M = Moment and fy = yield stress of steel.

    Calculation:

    Given,

    Load = 80 kN/m

    Span (ℓ) = 25 m

    k = 200, Fy = 250 MPa

    \(B.{M_{max}} = \frac{{w{\ell ^2}}}{8} = \frac{{80 \times {{\left( {25} \right)}^2}}}{8} = 6250\;kNm\)

    \(d = {\left( {\frac{{6250 \times {{10}^6} \times 200}}{{250}}} \right)^{1/3}} = 1710\;mm\)

    \({t_w} = \frac{d}{k} = \frac{{1710}}{{200}} = 8.55\;mm\)

    So, nearly it can be provided as t = 10 mm
  • Question 3/10
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    Consider the following with regards to intermittent fillet welds.

    I. The minimum effective length should be 40 mm or 4S whichever is more

    II. The maximum clear spacing between weld pieces shall be 12t or 200 mm whichever is minimum in case of compressing members

    III. At the ends, the longitudinal fillet welds shall not be less than the width of the member
    Solutions

    The effective length of groove weld:

    As per IS: 800-2007, Clause 10.5.4.2 

    The effective length of butt weld or groove weld shall be taken as the length of the continuous full-size butt weld, but not less than four times the size of the weld or minimum of 40 mm.

    Maximum clear spacing between the effective length of the weld:

    • For the welds in compression zone = Minimum of 12 × Thickness of the weld or 200 mm
    • For the welds in tension zone = Minimum of 16 × Thickness of the weld or 200 mm

     

    Ends of the longitudinal fillet welds shall not be less than the width of the member.

  • Question 4/10
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    For a roof truss shown above, calculate the pitch of truss if h = 9 m and l = 1.5 m

    Solutions

    \({\rm{Pitch\;of\;truss\;}} = \frac{{{\rm{Rise}}}}{{{\rm{Span}}}} = \frac{{\rm{h}}}{{\rm{l}}}\)

    h = 9 m

    L = 1.5 m

    \({\rm{Pitch\;}} = \frac{9}{{1.5}} = 6\)

  • Question 5/10
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    A – T Section as shown in the figure, is analyzed, considering a compact section of IS 800:2007, and its moment carrying capacity if found to be 40 kN-m. What would be the yield strength ( rounded off to its nearest integer) of the material from which this section is made?

    Solutions

    Concept

    As per IS 800:2007, the compact section has the capacity to form a plastic hinge but does not have capacity to develop collapse mechanism because of local buckling. However, the plastic moment carrying capacity Mp) of compact section is given as:

    Mp = f­y Zp

    Where,

    fy is the yield strength of material

    Zp is the plastic section modulus and it is given as,

    \({Z_p} = \frac{A}{2}\left( {\;{{\bar y}_{1\;}} + \;{{\bar y}_{2\;}}} \right)\)

    Where,

    A is the total cross-sectional area,

    1 and y̅2 are centroid distance of compression area and tension area from Plastic Neutral axis

    P.N.A is the axis which divides the cross-section into two equal areas i.e.

    Total area above P.N.A = Total area below P.N.A

    Calculation:

    Let P.N.A lies within the flange portion of T-section at a distance ‘y’ from the top fiber.

     

    Now, by equating areas above and below P.N.A

    100 × y = (30 × 100) + 100 × (30 - y)

    ⇒ y = 30 mm ⇒ PNA lies at Junction of web and flange.

    \({\bar y_1} = \frac{{30}}{2} = 15\;mm\)   [As both are rectangles]

    \({\bar y_2} = \frac{{100}}{2} = 500\;mm\) 

    \(\therefore {Z_p} = \frac{A}{2}\left( {{{\bar y}_1} + {{\bar y}_2}} \right) = \left( {\frac{{30 \times 100 + 30 \times 100}}{2}} \right)\left( {15 + 50} \right)\) = 195 × 103 mm3

    ∵ Mp = fy Zp ⇒ (40 × 106) = (195 × 103) × fy⇒ fy = 205.13 Mpa

  • Question 6/10
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    A rectangular section of width 200 mm and a total depth of 400 mm is used in simply supported steel beam having yield strength f­y = 250 MPa. The section is stress up to its yield value up to one-third of its total depth from the top and bottom fibers under the action of certain moment M. The stress distribution for the remaining depth is assumed to be linear. What would be that moment M (in kN-m, up to two decimal places)?
    Solutions

    Concept:

    The Moment, M is given as:

    M = C1Z1 + C2Z2

    Where

    C1 is the compression force for the portion where stress distribution is rectangular

    C2 is the compression force for the portion where stress distribution is linear.

    Z1 and Z­2 are corresponding level arms.

    The Plastic Neutral axis for the symmetrical rectangular section will lie at its mid axis.

    Calculation:

    The stress distribution across the section:

    B = 900 mm,h = 400 mm

    C1 = Stress × Area \( = {f_y} \times \frac{h}{3} \times B = \frac{{Bh}}{3}{f_y}\) 

    \(\therefore {C_1} = \left( {\frac{{200\; \times \;400}}{3}} \right) \times 250\) = 6666.67 kN

    C1 will act at  distance from the top fiber.

    \(\therefore {z_1} = h - \left( {\frac{h}{6} + \frac{h}{6}} \right) = \frac{{2h}}{3} = \frac{{2\; \times \;400}}{3} = \frac{{800}}{3}\;mm\) 

    \({C_2} = \frac{1}{2} \times B \times \frac{h}{6} \times {f_y} = \frac{{Bh}}{{12}}{f_y} = \left( {\frac{{200\; \times \;400}}{{12}}} \right) \times 250\) = 1666.67 kN

    This will act at a distance of \(\left( {\frac{h}{3} + \frac{h}{{18}}} \right)\) from top fiber

    \(\therefore {z_2} = h - 2 \times \left( {\frac{h}{3} + \frac{h}{{18}}} \right) = \frac{{2h}}{9} = \frac{{2\; \times \;400}}{9} = \frac{{800}}{9}\;mm\) 

    Now,

    M = C1z1 + C2z2 \(= \left( {6666.67 \times \frac{{800}}{3}} \right) + \left( {1666.67 \times \frac{{800}}{9}} \right)\) = 1777778.67 + 148148.15

    ∴ M = 1925.93 kN-m

  • Question 7/10
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    A gusseted base plate as shown in the figure is subjected to the factored load of 1200 kN. The base rests on M20 grade concrete pedestal. The required area of plate (in mm2) and minimum thickness of base plate (in mm) respectively are ________

    Solutions

    Concept:

    Bearing strength of concrete = 0.45 fck

    \({\rm{Required\;area\;of\;plate}} = \frac{{{\rm{Factored\;load}}}}{{{\rm{Bearing\;strength\;of\;concrete}}}}\)

    Maximum moment at critical faction = \(\frac{{{\rm{w}}{{\rm{C}}^2}}}{2}\)

    Moment capacity of base plate and angle leg combined: \(\left( {{{\rm{M}}_{\rm{d}}}} \right) = \frac{{1.2 \times {{\rm{f}}_{\rm{y}}} \times {{\rm{z}}_{\rm{e}}}}}{{{{\rm{\gamma }}_{{\rm{mo}}}}}}\) 

    Calculation:

    Bearing strength of concrete = 0.45 fck = 0.45 × 20 = 9 MPa

    \({\rm{Required\;area\;of\;plate}} = \frac{{1200 \times {{10}^3}}}{9} = 133.3 \times {10^3}{\rm{\;m}}{{\rm{m}}^2}\)

    Maximum moment at critical faction = \(\frac{{{\rm{w}}{{\rm{C}}^2}}}{2} = \frac{{9 \times {{104}^2}}}{2} = 48672{\rm{\;Nmm}}\) 

    Moment capacity of base plate and angle leg combined:

    \(\left( {{{\rm{M}}_{\rm{d}}}} \right) = \frac{{1.2 \times {{\rm{f}}_{\rm{y}}} \times {{\rm{Z}}_{\rm{e}}}}}{{{{\rm{\gamma }}_{{\rm{mo}}}}}} = \frac{{1.2 \times 250}}{{1.1}} \times \left( {1 \times \frac{{{{\rm{t}}^2}}}{6}} \right) = 45.45{\rm{\;}}{{\rm{t}}^2}\)

    Maximum moment at critical section ≥ Moment capacity of gusset base plate

    48672 ≤ 45.45 t2

    t2 > 1070.7

    t > 32.7 mm

    t ≃ 35 mm

    Hence the required area of plate (in mm2) and minimum thickness of base plate (in mm) respectively are 133.33 × 103, and 35

  • Question 8/10
    1 / -0

    A triangular cross-section with apex upward of height ‘h’ and base width ‘B’ is used as a simply supported steel beam having yield strength f­y which is analyzed using the plastic method. What would be the total compressive force acting on the section and its location measured from plastic Neutral axis of triangular section respectively is:
    Solutions

    Concept:

    In the Plastic method, every fiber of cross-section gets yielded due to the application of load. Therefore, stress distribution across a section is rectangular about the plastic Neutral axis (P.N.A).

    P.N.Ais the axis which divided the cross-section into two equal areas i.e.

    The total area above P.N.A = Total area below P.N.A

    Resultant compressive force (C) passes through the Centroid of area (not through the centroid of stress distribution) because stress is constant throughout the depth but the area is varying because given section triangle.  

    Calculation:

    Consider a small strip of ‘dy’ thickness at a distance ‘y’ from the apex of the triangle. Let ‘dc’ be the compressive force acting on this strip.

    Location of ‘yp’:

    Area of ΔADC = Area of the portion (DECD)

    \(= \frac{1}{2} \times {y_p} \times {B_p} = \left( {\frac{{{B_p} + B}}{2}} \right) \times \left( {h - {y_p}} \right)\)         ---(1)

    Now,

    \(\frac{h}{B} = \frac{{{y_p}}}{{{B_p}}} = \frac{y}{{b'}}\) 

    \(\Rightarrow {B_p} = \frac{B}{h}{y_p}\)  and \(b' = \frac{B}{h}y\)

    Substitute Bp in equation (1)

    \(\frac{1}{2} \times {y_p} \times \frac{B}{h}{y_p} = \left( {\frac{{{y_p}\frac{B}{h} + B}}{2}} \right) \times \left( {h - {y_p}} \right)\) 

    \(\frac{{y_p^2}}{h} = \frac{{\left( {{y_p} + h} \right)\left( {h - {y_p}} \right)}}{h}\) 

    \( \Rightarrow 2y_p^2 = {h^2} \Rightarrow {y_p} = \frac{h}{{\sqrt 2 }}\) 

    Also,

    \(dc = \left( {dA} \right)\left( {{f_y}} \right)\) = (b’dy) fy

    Integratig on both the sides,

    \(\smallint dc = \mathop \smallint \nolimits_0 \frac{B}{h}y\;dy,\;{f_y} \Rightarrow C = \frac{B}{h}{f_y}\;\mathop \smallint \limits_0^{{y_p}} ydy = \left( {\frac{B}{h}{f_y}} \right)\left( {\frac{{y_p^2}}{2}} \right) = \frac{{Bh{f_y}}}{4}\) 

    Since centroid of ADE is at a distance of \(\frac{{{y_p}}}{3}\) from P.N.A. So, it will act at a distance of \(y_c' = \frac{{{y_p}}}{3} = \frac{h}{{3\sqrt 2 }}\) from P.N.A.

  • Question 9/10
    1 / -0

    A 100 kN electrically operated crane (EOT) is provided on the gantry girder of an effective span of 8 m in an industrial buildings.  Now, another crane of capacity 50 kN hand-operated is provided on the same gantry girder used in some other industrial building. What would be the effective length (in m, up to three decimal places) of this gantry girder (on which 50 KN crane is provided) such that maximum vertical deflection allowed in gantry girder as per the codal provisions of IS 800:2007 remains same in both cases?
    Solutions

    Concept:

    As per IS 800:2007, Table 6, the permissible deflection in Gantry girder is tabulated below:

    Category

    Maximum Deflection

    Manually operated Crane

    L/500

    EOT cranes with  capacity less than 500 kN

    L/750

    EOT cranes with  capacity more than 500 kN

    L/1000


    Calculation

    Case 1: When 100 KN electrically operated crane (EOT) is provided on the gantry girder.

    From the above table, the maximum permissible deflection, δmax­ = L/750

    Where, L is the effective span = 8 m given

    δmax = 8000/750 = 10.67 mm

    Case 2: When 50 kN hand-operated is provided on the same gantry girder

    From the above table, the maximum permissible deflection, δmax­ =  L/500.

    This deflection must be equal to 10.67 mm as  per the condition  given in the question

    ∴ 10.67 = L/500

    Effective span, L = 5.335 m

  • Question 10/10
    1 / -0

    A propped cantilever beam is subjected to a point load, P at its mid span as shown in figure.  The load P is gradually increased to a certain value till the formation of plastic hinge at fixed support only.  What would be the additional increment in load is required at its midpoint so that a complete collapse mechanism is formed in the propped cantilever beam, where Mp is the plastic moment carrying capacity of section.

    Solutions

    Concept

    To make a collapse mechanism, no of plastic hinges required = Ds +1.

    Where

    Ds is static indeterminacy

    In this Case, Ds = 1

    Two plastic hinges will be required to form a collapse mechanism. The possible location of the plastic hinge are A and B. There will no plastic hinge at C because at C bending moment is zero due to hinge connection.

    Initially, the plastic hinge will be formed at fixed support as given in the question and let load required to form that hinge is P1.

    After that, load if further increase such that second plastic hinge is formed B. By doing so, the collapse mechanism if formed as two plastic hinges have already been developed and there is no need to increase the load further and let load required to form this collapse mechanism is P2.

    The additional increment in load is required at its midpoint so that a complete collapse mechanism is formed in the propped cantilever beam will be P1 – P2.

    Further,

    The load P1 where only one plastic hinge is formed at fixed support can be evaluated easily by elastic analysis and drawing FBD of the beam as shown in the calculation part.

    The collapse load P2, where plastic hinges at A and B are formed and the collapse mechanism is also formed is evaluated using the principle of virtual work as stated below:

    External work done + Internal work done = 0

    Calculation:

    Calculation of P1:

    Total displacement at joint, C is zero i.e.

    \({{\rm{\Delta }}_{1P}} + \frac{L}{2}\theta = {{\rm{\Delta }}_2}\) 

    \({{\rm{\Delta }}_{1P}} = \frac{{{P_1}{{\left( {\frac{L}{2}} \right)}^3}}}{{3\;EI}} = \frac{{{P_1}{L^3}}}{{24\;EI}}\) 

    \(\theta = \frac{{{P_1}{{\left( {\frac{1}{2}} \right)}^2}}}{{2EI}} = \frac{{{P_1}{L^3}}}{{24EI}}\) 

    \({{\rm{\Delta }}_2} = \frac{{R{L^3}}}{{3EI}}\) 

    Compaibility Equation:

    \(\frac{{{P_1}{L^3}}}{{24EI}} + \frac{L}{2} \times \left( {\frac{{{P_1}{L^2}}}{{8\;EI}}} \right) = \frac{{R{L^3}}}{{3EI}} \Rightarrow R = \frac{{5{P_1}}}{{16}}\) 

    Let B.M. at support A is MA,

    ∑ M = 0 (about A)

    \({M_A} + R \times L = {P_1} \times \frac{L}{2}\) 

    \({M_A} + \frac{{5{P_1}}}{{16}} \times L = \frac{{{P_1}L}}{2} \Rightarrow {M_A} = \frac{{3{P_1}L}}{{16}}\) 

    Further, since at ‘A’ plastic hinge is formed.

    So, MA = M \(\Rightarrow {M_P} = \frac{{3{P_1}L}}{{16}} \Rightarrow {P_1} = \frac{{16\;{M_P}}}{{3L}}\)

    External work done \(= {P_2} \times \frac{L}{2}\theta\) 

    \(\begin{array}{*{20}{c}}{Internal\;work\;Done = }&{ - {M_p}\theta }& + &{\left( { - {M_p}} \right)\left( {\theta + \theta } \right)}\\{}& \downarrow &{}& \downarrow \\{}&{at\;A}&{}&{at\;B}\end{array}\) 

    By the principle of virtual work,

    \({P_2} \times \frac{L}{2}\theta = 3\;{M_p}\theta \Rightarrow {P_2} = \frac{{6{M_p}}}{L}\) 

    \(\therefore {P_2} - {P_1} = \frac{{6{M_p}}}{L} - \frac{{16}}{3}\frac{{{M_P}}}{L} = \frac{2}{3}\frac{{{M_P}}}{L}\) 

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